Sweeny Todds, a distinguished supplier of high-end flooring, partnered with West Pennine following discussions at the Harrigate Flooring Show. The collaboration centred around their upcoming warehouse construction, where distinct storage needs demanded customised solutions.
Embarking on a transformative journey to optimise Sweeny Todds’ warehouse, our project seamlessly integrated pallet racking and mezzanine structures. Beyond conventional storage solutions, the project unfolded with meticulous planning to cater to the distinctive requirements of Sweeny Todds’ inventory.
A unique challenge surfaced with the specific need for a stillage precisely positioned adjacent to a designated rack. This bespoke requirement epitomised the project’s departure from ordinary storage solutions, highlighting our teams commitment to meeting specialised needs with innovative solutions.
The complexity heightened as we addressed the distinct dimensions of Sweeny Todds’ products, averaging an extended length of 2.9 meters—surpassing the typical pallet rack specifications of 2.7 meters. In response, a custom solution was meticulously crafted, introducing thicker decks and widening bays to 3.3 meters. This not only ensured optimal functionality but also fortified the structural integrity of the entire storage system.
An additional layer of consideration was introduced to the project as we precisely aligned the mezzanine height with the adjacent office doorway. This strategic precision, though adding complexity, exemplified our unwavering dedication to achieving a harmonious integration of storage structures within the broader operational environment.
To enhance the durability of the entire storage system, polymer guards were added to all uprights, providing robust protection against potential damage. Furthermore, polymer guards were introduced to the exposed ends, mitigating the risk of damage from warehouse vehicles, and ensuring the longevity and resilience of the storage infrastructure.
Navigating the challenge of accommodating longer products, West Pennine innovatively addressed this by implementing a tailored solution with extended bay dimensions. The mezzanine height was meticulously aligned with the office doorway through thorough planning and execution, showcasing West Pennine’s attention to detail and ability to meet specific client requirements.
The entire project, encompassing planning and execution, was successfully completed within the estimated timeframe of 3 weeks. This efficient delivery reinforced West Pennine’s commitment to meeting client needs promptly and effectively.
Sweeny Todds is now looking to integrate additional shelves within their warehouse. Their purpose will be to accommodate smaller products and their picking.
To facilitate this expansion, we are providing Sweeny Todds with new beams and timber decks, meticulously tailored to support the incorporation of low-height shelves. This strategic addition not only caters to the diverse range of products within their inventory but also introduces the opportunity for additional picking levels, further optimising the warehouse’s functionality.
UK Market Leading Solutions
West Pennine Storage Equipment are proud to be a Tier One design and installation partner for Link 51 and Apex Linvar. Our relationship with Link 51 and Apex allows us to design, deliver and install the highest quality, UK-manufactured racking at competitive prices. As we are a highly recognised distributor of all storage facilities, we are also able to supply all other major brands of Pallet Racking, Industrial Shelving and other Storage Systems.
